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Plastic Manufacturing Process

Quality Testing Range

  • Color Meter Tester
  • 3D Desktop Scanner
  • Push Pull Gauge (Capacity 10N ~ 500N)
  • Digital pH Meter (Approximately 20 to 1000 MS)
  • Shore Hardness Tester (Measuring range 0 ~ 100HA)
  • Melt Flow Indexer (MFI) (Range 120°C ~ - 450°C (248°F ~ -842°F)
  • Leak Test Machine (Suitable for leak testing bottles of various shapes)
  • Ultrasonic Wall Thickness Gauge (Measuring Range 0.0060 ~ 1.0000 inch)
  • Electric Controllable Temperature Oven(Controllable temperature range 0°C ~ -40°C)
  • Hardness Tester (Static hardness value of HRC, HRB, HB, HV, HSD for different metals)
  • Multi Function Environment Meter (Measuring range: 20 ~ 20,000 lux range reading x10)

Blow Molding

Blow molding is a manufacturing process by which hollow plastic parts are formed. In general, there are three main types of blow molding: extrusion blow molding, injection blow molding, and injection stretch blow molding. The blow molding process begins with melting down the plastic and forming it into a parison or in the case of injection and injection stretch blow moulding (ISB) a preform. The parison is a tube-like piece of plastic with a hole in one end through which compressed air can pass.

The parison is then clamped into a mold and air is blown into it. The air pressure then pushes the plastic out to match the mold. Once the plastic has cooled and hardened the mold opens up and the part is ejected.

Injection Molding

Injection moulding is a manufacturing process for producing parts by injecting material into a mould. Injection moulding can be performed with a host of materials, including metals, glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed, and forced into a mold cavity where it cools and hardens to the configuration of the cavity.[1]:240 After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mouldmaker (or toolmaker) from metal, usually either steel or aluminum, and precision-machined to form the features of the desired part. Advances in technology now also allow for 3D printing of injection moulds for certain applications, using photopolymer plastics which do not melt during the injection process. Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars.

Parts to be injection moulded must be very carefully designed to facilitate the moulding process; the material used for the part, the desired shape and features of the part, the material of the mould, and the properties of the moulding machine must all be taken into account. The versatility of injection moulding is facilitated by this breadth of design considerations and possibilities.

Secondary Processes

1. Hot Plate Welding
2. Ultrasonic Welding
3. Plastic Tac Welding
4. Pressure Leak Testing
5. Drilling / Slitting / Riveting
6. Modular Assembly
7. Foam Adhesion

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